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LIQUID OXYGEN PLANTS GAS OXYGEN PLANTS LIQUID NITROGEN PLANTS GAS NITROGEN PLANTS ARGON RECOVERY PLANTS PSA PLANTS ACETYLENE PLANTS Scope Of Supply Acetylene Plants - Technical Specifications Acetylene Plants - Plant Layout CYLINDERS TANKS Tonnge Cryogenic Plant

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ACETYLENE PLANTS

With wide expertise and technological know how, we “BDM Cryofusion & Mandressi ITALIA” manufacture and export a range of high performing acetylene plants. These plants are used in various industries for generating acetylene. The acetylene (C2H2) is a compound of carbon and hydrogen, that is colorless and highly flammable gas. It is slightly lighter than air and has a garlic-like odor. Acetylene is stored in high pressure cylinders filled with a porous material and contains acetone, into which the acetylene is dissolved.

Unless it is dissolved in a solvent, acetylene will dissociate at pressures above 15 psig and form lamp black and hydrogen. Heat is generated with dissociation, which in turn, produces a danger of explosion. Acetylene is manufactured by the reaction of water with calcium carbide. It is also manufactured by thermal cracking of hydrocarbons, or by partial combustion of methane and oxygen.

Scope Of Supply

S No.	QTY.	MAIN COMPONENTS	DESCRIPTION
1	ONE	CARBIDE HOPPER	Fixed as a part of the Acetylene generator and used for carbide charging.
2.	ONE	ACETYLENE GENERATOR	Stationary medium pressure Generator
3.	ONE	CONDENSER	Used in the process as a part for the complete condensation of the flow mixture.
4.	ONE	PRE-COOLER	M. S. Vessel with tube arrangement for cooling Gas
5.	ONE	LOW PRESSURE DRIER:	Vertical M.S. Vessel fitted with Half Circle perforated M.S. Plates filled with one charge Hydrous Calcium Chloride
6.	ONE	ACETYLENE PURIFIER:	Large vessel divided into two section wire mesh frame work. The inside of vessel is coated with Chlorinated Rubber Paint as anti-corrosive measure. Each section is charged with f Purifying Mass to absorb gases like Hydrogen Sulphide, Phosgene, etc.

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Scope Of Supply

S No.	Qty.	Main Components	Description
7	One	AMMONIA WASHER:	Vertical vessel fitted with Level Gauge and Water Make Up Line. The Acetylene Gas is bubbled in the vessel to: to scrub water soluble impurities like Ammonia To facilitate compression of Acetylene Gas by making it wet.
8	One	ACETYLENE COMPRESSOR	Compressor of rated capacity (Three Stage Type), Normal Reciprocating Piston Type, Oil Lubricated water submerged with Safety Valves, Pressure Gauges, Moisture Separators, Flame Proof Motor with Pulley, V-Belts and Belt Guard, Pneumatically Pressure Controlled). All three stages of the Compressor are provided with a Pressure Gauges to monitor the inter stage pressure.
9	One	BATTERY OF HIGH PRESSURE DRIERS	It is filled with Anhydrous Calcium Chloride and with Non-return Valve and Pressure Regulating Valve & it consists of three columns. The First Column is fitted with M.S. chain Packing to avoid any void. The Second and Third Columns are fitted with two capsules each and are fitted with a Drain Valve to drain off moisture collected at the bottom periodically.
10	One	ACETYLENE CYLINDER FILLING STATION	Manifold for filling cylinders each complete in all respects fitted with Filling Connections, Flash Back Arrestors, Pressure Gauge and Non-return Valves, Stainless Steel Braided Teflon loose connection with Brass Bull Nose and Brass Nut.
11	One	MOTORIZED ACETONE PUMP:	Rotary Gear Pump made of Stainless Steel fitted with 0.5 HP flame Proof Motor for filling Acetone into Cylinders.
12	One	ACETYLENE GAS LINES	Complete set as per our standard layout for Low and High Pressure with complete fittings. M. S. Seamless Sch. 40 Pipes for High Pressure Line Galvanized Iron ‘C’ Class heavy Duty Pipes for Low Pressure.

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Scope Of Supply

Automatic Screw Feed
Agitator
Temperature Controller
Pressure controller
Level Controller
Slurry Discharge Controller
High Temperature Alarm
One Charge Of chemicals

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Acetylene Plants - Technical Specifications

Acetylene Plants - Technical Specifications

Specification	BDM A-15	BDM A-25	BDM A-50	BDM A-100
Capacity (m3/per hr)	15	25	50	100
Cylinders filled per batch	20	30	60	120
Carbide size	4-25mm	4-25mm	4-25 mm (or higher)	4-25mm (or Higher)
Hopper Capacity	75 Kg	100 Kg	150 kg	300 kg
Carbide required per batch (depending on carbide quality)	400 kg approx.	600 kg approx	1,200 kg approx.	2700 kg approx.
Water required (liters per kg of Calcium Carbide used )	10 liters	10 liters	10 liters	10 liters
Power required	10kw	12kw	18 KW	30 KW
Start up time	15 minutes	15 minutes	15 minutes	15 minutes
IIS/BS. Specifications Conforms to - Acetylene Generator" - Flame-proof motors (Group II-B)-1968 As amended	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148

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Acetylene Plants - Plant Layout

The above diagram shows the entire flow process for the BDM Acetylene plants flow through various processes and all the equipment involved in the purification and production process for Acetylene gas from raw carbide state according to the basic formulae given above.

This is a Step-by-Step pictographic representation for the vital Parts of the Plant according to the order of the Flow Process.

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