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Nitrogen Gas Plant

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We at Universal Industrial Plant are specialized in manufacturing nitrogen gas plants that are extensively used for medical oxygen, solid garbage burning, concrete production, chemical industry production, glass manufacturing & so on. Our designed nitrogen gas plants offer high grade nitrogen and are easy to operate & maintain. The range designed as per American & European standards is available in various optional specifications to meet the varied requirements of our clients in the best possible manner.
Nitrogen Gas Plant- Scope of Supply
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Nitrogen Gas Plant- Scope of Supply

Air Compressor

This is a multi stage, heavy duty water-cooled air compressor for 24 hours operation, horizontal type complete with fly wheel inter cooler, foundation bolts, motor pulley, motor, v belt, guard and slide rails. This is used to compress atmospheric air.

Air Purifier / Process Skid

This consists of the following Parts:

1) After cooler with tank
2) Nitrogen cooler with tank
3) Moisture separators
4) Chilling units with Freon unit
5) Oil absorber filled with alumina
6) Molecular sieve batteries on skid
7) Defrost heaters
8) Gas/Air/water line as per standard layout on skid /platform prefabricated and ready for installation
9) Water pump
10) Inlet & outlet water lines
11) Drain manifold complete with ball valves for draining moisture. All the above equipments are properly mounted on skid /platform complete with interconnecting piping and ready for installation.

Expansion Engine

Complete with branded motor/starter of Siemens / ABB world class quality. Expansion Engine is complete with hydraulic valve control, bursting disc for safety, complete with fly wheel pressure gauge, motor pulley V belt, Belt guard, slide rails inter connected pipes (inlet and outlet)

Air Separation Column - Cold Box

This consist of the complete cold box (outer steel casing) complete with top column, bottom column, condenser, sub-cooler, re-boiler, exchanger 1, exchanger 2, control panel, instruments, pressure gauges, digital automatic temperature scanner withpt-100 sensors, expansion valves, analysis valves, inlet & outlet, air oxygen and nitrogen, gas lines with control valves neatly mounted and firmly fixed on the cold box.

STAINLESS STEEL IS REQUIRED FOR HOSPITAL OXYGEN, FOOD GRADE QUALITY AND ALSO TO MAKE EXPLOSION PROOF.

NOTE: OLD TYPE OF COPPER VESSELS/COLUMNS/TRAYS LIKE CHINESE AND LOCAL TYPE DISCONTINUED 10 YEARS BACK.

Liquid Oxygen Pump

Horizontal single acting pump with Piston, Piston Rings - oil free - Teflon with guide ring, Safety Devices, Non-Return Valves, Motor with Pulley, V-Belts, Belt Guard, Inter Connecting Pipes with ducting to cold box suitable for filling Oxygen

High Pressure Filling Manifold

For filling high-pressure Oxygen to Cylinders. It consists of main High Pressure Isolation Valve and Pigtail filling connection with individual regulation Valve with Pressure Gauge and Safety Relief Valve.

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Technical Specifications of Nitrogen Gas Plant
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Technical Specifications of Nitrogen Gas Plant

Medium pressure nitrogen gas


plant model

capacity (cu. M per hr. )

purity (%)

cylinder filling/day

operational pressure(bar)

filling pressure(bar)

n-25

25 m3

nitrogen: 99. 9% to 99. 99%

100

6-7

155

n-30

30 m3

nitrogen: 99. 9% to 99. 99%

110

6-7

155

n-50

50 m3

nitrogen: 99. 9% to 99. 99%

200

6-7

155

n-80

80 m3

nitrogen: 99. 9% to 99. 99%

300

6-7

155

n-100

100 m3

nitrogen: 99. 9% to 99. 99%

400

6-7

155

n-150

150 m3

nitrogen: 99. 9% to 99. 99%

600

6-7

155

n-200

200 m3

nitrogen: 99. 9% to 99. 99%

800

6-7

155

n-300

300 m3

nitrogen: 99. 9% to 99. 99%

1200

6-7

155

n-400

400 m3

nitrogen: 99. 9% to 99. 99%

1600

6-7

155

n-500

500 m3

nitrogen: 99. 9% to 99. 99%

2000

6-7

155

note : plants of higher or intermediate capacities are also available as per the customer requirement.

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Technical Specifications of Nitrogen Gas Plant
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Technical Specifications of Nitrogen Gas Plant

LOW PRESSURE GAS NITROGEN

 

PLANT MODEL

CAPACIY (cu.m/per Hr.)

PURITY(%)

OPERATIONAL PRESSURE( bar)

FILLING PRESSURE( bar)

LP-GAN 100

100 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP-GAN 150

150 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 200

200 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 300

300 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 400

400 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 500

500 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 600

600 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 700

700 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 800

800 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 900

900 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 1000

1000 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 1500

1500 m3

Nitrogen: 99.9% to 99.99%

6-7

155

LP- GAN 2000

2000 m3

Nitrogen: 99.9% to 99.99%

6-7

155

Note : Plants of Higher or Intermediate capacities are also available as per the Customer Requirement.

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Salient Features of Nitrogen Gas Plant
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Salient Features of Nitrogen Gas Plant

  • Medical Grade Oxygen as Per American/European Pharmacopeias.
  • Molecular Sieves of Zeochem Swiss of Special Grade for Total Carbon Dioxide,
    Moisture and Hydrocarbon Removal.
  • Very Compact Design And Easy To Operate.

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Salient Features of Nitrogen Gas Plant
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Salient Features of Nitrogen Gas Plant

  • Heavy Duty Air Compressor (Water Cooled.)
  • Built In Liquid Oxygen/Nitrogen Pump For High Pressure Oxygen/Nitrogen Filling.
  • Built In Integral Gas Vaporizer.
  • High Efficiency Trays for High Purity
  • Extremely Safe To Use And Operate.
  • Trouble Free Operation Due To Proven Design and Performance.

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Salient Features of Nitrogen Gas Plant
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Salient Features of Nitrogen Gas Plant

  • Available in Leak proof Argon Welded Column.
  • Skid Mounted Version
  • Low Pressure Technology
  • Low Power Consumption
  • 24 Hrs Continuous Duty Operation.
  • Only One Operator Required To Run The Plant

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Nitrogen Gas Plant Layout
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Nitrogen Gas Plant Layout

  • Fast and Easy to Operate
  • Compact Design
  • Latest Technology
  • Practically Zero Maintenance
  • Low Power Consumption
  • Liquid Air Separation Technology.
  • Skid Mounted.
  • High Purity of Nitrogen >99,5% (99.999% Optional) Suitable for
    Soft Drinks/Juice/ Beverages and Industrial uses.
  • Liquid Nitrogen Pump (Optional) can be added for direct compression of Nitrogen into Cylinders
  • Single Electric Panel
  • Cylinder Filling Station (Optional)

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Applications of Nitrogen Gas Plant
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Applications of Nitrogen Gas Plant

  • Water Process
  • Ferrous Metallurgy
  • Non-ferrous Metal Refinery
  • Coal mines
  • Pharmacy
  • Others: Chemical industry production, solid garbage burning, concrete production, glass manufacturing, medical oxygen, etc

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Contact us

Mr. Sanjiv Agrawal
Okhla Industrial Area
New Delhi, Delhi - 110 016, India

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